Plastic recycling machine

Plastic film recycling has one stubborn bottleneck: flimsy, wet, low-bulk-density material that is difficult and expensive to handle. Densification—especially when paired with efficient dewatering—turns that bottleneck into a throughput boost. In this guide, Energycle Machine explains how densifiers and squeezer-densifier systems work, which KPIs matter, and how to select the right configuration for your line. The article is written for manufacturers, industrial recycling equipment buyers, and plant engineers across the USA and Europe who need technical depth and practical selection criteria. What a Plastic Film Densifier Does (and Why It Matters) In film recycling, you’re constantly fighting three disadvantages: extremely low bulk density (~20–50 kg/m³ for loose LDPE/LLDPE film), high moisture after washing, and inconsistent feeding into extruders or pelletizers. A plastic film densifier: Raises bulk density (often 3–6×), stabilizing material flow. Removes free and bound water...

The global push for a circular economy has placed immense pressure on the recycling industry to innovate. Among the most challenging materials to process are post-consumer and post-industrial plastic films, particularly those made from Polyethylene (PE) and Polypropylene (PP). Their low bulk density, high moisture content, and fluffy nature create significant logistical and processing hurdles. For manufacturers and recyclers, overcoming these challenges isn’t just about environmental compliance—it’s about unlocking profitability. This is where the plastic film squeezer-densifier emerges as a critical piece of technology. This advanced machinery is engineered to be the bridge between a problematic waste stream and a high-value, pellet-ready feedstock. In this comprehensive guide, we will explore the science and mechanics behind squeezer-densifiers , their tangible benefits for recycling operations, and what to look for when investing in a system. As a leader in recycling innovation, Ene...